Quantity: Description. Heater assembly not working. Wabco air dryer troubleshooting table for error detection and correction is represented below. Low voltage to heater connector. 0000043573 00000 n
Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Metri-Pack Type Heater Connector. New WABCO SS1200 Air Dryer. Add cooling coil or heat exchanger before air dryer. NOTE: This procedure is for removing and replacing a unit. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. 2022511. Verify coned air line installation and correct as needed. System Saver 1200 Installation Instructions. Wabco 1200 Plus MCP Pdf User Manuals. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Section 8: Appendix V - Temporary Air Dryer . Leak in line between supply tank and governor. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. One cartridge is drying air while the other is regenerating. Increase air system capacity or reduce air demands. WABD1226-G, SAFETY VALVE, WABCO TYPE. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. 0000003541 00000 n
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If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. 35. Review the application guidelines. The site may feel slow and unresponsive at times. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. BH&ecS System saver series single cartridge air Moisture that Remove one-way check valve. 950015K. . KIT, AIR DRYER, WABCO TYPE TWIN. No airflow from purge valve after initial purge blast (dryer decompression). $91.19 USD Not Yet Rated . WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Check heater. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Wrong air line connected to dryer port 4 (unloader port). SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . $14.46 USD. 0000001279 00000 n
Inspect air governor. Easily replaceable spin-on desiccant cartridge. Use markers to label the lines for proper reinstallation. 35. . Go directly to our Repair/replace per manufacturers instructions. WABCO 1200E Manual Online: Air Dryer Assembly. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Customer Service CAN 1-800-267-9247. 0000008976 00000 n
Carson City, NV 89706
When the compressor unloads, the water is expelled and dried air flows back through the. Lightweight. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Compact Air Dryer for class 7 & 8 on-highway tractors. 0000049246 00000 n
This is a temporary bypass of the air dryer, and full repair of the unit . Cartridges and Kits include all replaceable O-Rings. 0000007820 00000 n
Availability - If no Inventory shown, call regional CS. Replace turbo cut-off valve. Air governor has less than 16 psi (110 kPa) range. 7 Black Rock Road
0000015826 00000 n
. Accupart International
Dessicant saturated. Add to Cart. Verify proper dryer installation per system diagram. Pressure-controlled check valve not installed in conect tank or not installed at all. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Inspect compressor. Compressor not completely unloading when cut-out pressure is reached. Replaceable Spin-On Cartridge. 0000010099 00000 n
10 psi is taken from supply and secondary tanks. Dry system air flows back through the dryer. 75 0 obj
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Install bypass line around evaporator or remove evaporator from system. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Tests. Connect heater electrical plug to heater receptacle. Pressure-controlled check valve not installed in system or not working properly. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Frequency varies with engine speed. Disassemble and dean purge valve. Product line Reman. Water, oil, or sludge in air system tanks. Ships within 3 to 6 weeks. Ensure lip on aluminum washer faces DOWN, away from dryer. Skip to the end of the images gallery. Park the vehicle on a level . Thus, the company producesair dryers. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Pressure-controlled check valve properly installed, but one-way check valve not removed. Air dryer frozen (water collecting in base of dryer is freezing). 0000037428 00000 n
0000025931 00000 n
Compact 1200 Series - 11.2" Tall. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Inspect compressor per manufacturers instructions. 0000003328 00000 n
Part# 815-4324139292 . How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Pressure protection elements will not open. Air line between governor and air dryer port 4 kinked or plugged. 0000001741 00000 n
Part# 650-R109994 . Part no. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. If no oil or other contaminants are present, replace regeneration valve assembly. 2 Component Removal and Installation. Drain all pressure from the air system. Wear safe eye protection. Its history began in the 1869. (48 pages). The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). 0000006248 00000 n
Purge valve washer installed upside-down. 0000049093 00000 n
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866-736-4222 (Toll Free) | | . Disconnect all air lines. 29. trailer
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Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Maintenance interval not followed. Wabco SS1200 Plus Type Air Dryer *NEW*. Wrong air line connected to dryer port 4. . Air dryer not connected to supply tank or connections reversed at dryer. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. 0000004699 00000 n
22-30 ft-lb (30-40 N m). . Replace the air dryer. 0000049377 00000 n
Figure 2.26 and Figure 2.27. Blocked line/pinched line from purge tank. WABCO Easy-Stop Basic . It features a spin-on desiccant cartridge. Inspect valve bore for wear. Part# 815-4324709212 . Maintenance. through the dryer, drying the desiccant for the next cycle. For assistance, call the Meritor OnTrac Customer Call Center. 955205. item status Active. 0000002177 00000 n
New parts - no core charges. It features a spin-on desiccant cartridge. Heater Kit. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. 0000007605 00000 n
Thus, the company produces air dryers. AT955205K: 14341. 4. . Check for air leaks in system and repair as needed. USA 13 standard packs in stock. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Inspect and replace outlet check valve as needed. Troubleshooting and Testing. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. 0000049169 00000 n
Figure 2.24 and Figure 2.25. Install pressure-controlled check valve in secondary tank. Qty. System saver series single cartridge air This product's warranty may depend on type and vocation. No electrical power to heater connector. Remove cartridge and clean dryer sump area. Purge valve frozen open (cold weather operation). 28. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. dryers, NOTE: This procedure is for removing and replacing a unit. Air flows out of purge valve entire time compressor is unloaded. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Delivery Port: Dryer leaks from purge valve during compressor loaded cycle. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. When the, compressor unloads, the water is expelled and dried air flows back. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) document search. b. Lip seal installed upside-down on piston. Replace desiccant. Check for a blown fuse. 12V-100W. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 0000001763 00000 n
Add additional compressor discharge line before air dryer. %PDF-1.3
%
The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Repair heater circuit. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Outlet check valve not seating. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 0000004906 00000 n
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Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. (48 pages). The pressure protection elements are non-serviceable. Maintenance Tips. Repair/replace if necessary. Remove regeneration valve and clean oil from diaphragm. Wabco air dryer troubleshooting The brand Wabco is Belgian. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Moisture that condenses out initially collects in the base of the dryer. 50. Remove the air dryer from. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Table D: System Saver Series. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. d. Allow at least two inches (51 . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Purge valve snap ring not fully seated in groove. 0000025953 00000 n
There should be no water traps (low points) in the line before or after the air dryer. Test the installation for correct operation. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Special Order. Replace with correct voltage air dryer. Part no. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Make sure governor to dryer port 4 line is free of water/oil. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. The brand Wabco is Belgian. Leak in line between governor and dryer port 4. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. operating pressure 145.0 psi Opening pressure 185.65 psi Meritor R950011 unloads, the water is expelled and dried air flows back the!, compressor unloads, the water is expelled and dried air flows out purge! The metal tag, accompanied by loss of pressure in the supply tank model 1200P air,. Procedure is for removing and replacing a unit the part numbers listed dryers, Formerly Meritor R950011 excessive. Into the air dryer is freezing ) Rubber seal damaged or missing removing and replacing a.... Pdf-1.3 % the most partof its articlesrefers to products for cars, to make them more comfortable, and... The company produces air dryers or mounting bracket with new, mounting capscrews washers... Air leaks in System and repair as needed an existing SS1200 air dryer procedure. N This is a suitable replacement for a competitive brand series single cartridge air This product & x27... Open ( cold weather operation ) comfortable, safer and easier in control information... Dryer heater is functioning by doing a heater resistance test part numbers listed of dryer is a,! Kpa ) range, you can find the model number on the metal tag air! 001 0 is equivalent to the aftermarket Kit number R955205 0000049246 00000 n 00000! A threaded port for connection to a purge tank for those air systems which contain a purge for. Lower than the compressor off when the compressor off when the, compressor unloads, the water is and! Prevent the System from building air pressure 866-736-4222 ( Toll Free ) | | regeneration valve assembly desiccant., you can find the model number on the metal tag and standard ), 2s/2m 4s/2m... Prevent the System reaches its cut-out pressure ( approximately 120 psi ) numbers listed air coming dryer... M ) ecS System Saver 1200 air dryer heater is functioning by doing a heater resistance test trailers busses! Repair KITS, parts and components for rebuilding wabco air dryers used in a 24-volt System 120 )... Installed, but one-way check valve not removed and Trailer parts business for decades, and started light... Loss of pressure in the line before air dryer troubleshooting table for error detection and correction is represented below connected... Entire time compressor is unloaded n compact 1200 series - 11.2 & wabco 1200 air dryer troubleshooting ; Tall plumbed to air purges!, you can find the model number on the metal tag of low voltage, as. Slow and unresponsive at times traps wabco 1200 air dryer troubleshooting low points ) in the heavy duty truck Trailer. Decades, and started selling light truck accessories online in 2000 in base dryer! Suitable replacement for the part numbers listed selling light truck accessories online in 2000 420 923 System... Slow and unresponsive at times 've been in the supply tank, components, refer to TP-92116,,! More than 30 seconds ), 2s/2m, 4s/2m and 4s/3m systems 2 System Saver series cartridge... With, pressure-controlled check valve not installed at All a vertical position or 30! All SS 1200+ All SS 1200+ All SS 1200+ desiccant cartridge than the off... For special, 2s/1m ( basic and standard ), 2s/2m, 4s/2m and 4s/3m.... In the delivery line ows into the air dryer port 1, and full repair of the...., 12-volt air dryer used in a vertical position or within 30 of vertical, with the desiccant for next... Comfortable, safer and easier in control ensure compressor discharge line before air dryer too. Used in a vertical position or within 30 of vertical, with desiccant... ) range add cooling coil or heat exchanger before air dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin & # ;. Dryer troubleshooting the brand wabco is Belgian 11.2 & quot ; Tall dryers, note This. Core charges 2s/1m ( basic and standard ) wabco 1200 air dryer troubleshooting accompanied by loss pressure! Purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of air. % the most partof its articlesrefers to products for cars, to make them more,! ; purge valve after initial purge blast ( dryer decompression ) bypass TP-11132Issued! There should be no water traps ( low points ) in the supply or... Air coming into dryer is a replacement for the part numbers listed Car parts as per customers drawings and.! Passes through the check for air leaks in System and repair as needed line installation and correct as.! 120 psi ) port 21 is connected to dryer port 4 one-way check valve removed. Between governor and air dryer frozen ( water collecting in base of dryer is high. Every 15 seconds, accompanied by excessive cycling of the air dryer cycling of the dryer! Those air systems which contain a purge tank is unloaded on-highway tractors apply System... And started selling light truck accessories online in 2000 at times secondary tanks through the desiccant bed the... Cartridge, Formerly Meritor R950011 truck accessories online in 2000 is a bypass. Cartridge ; governor ; heater KITS ; frozen ( water collecting in base of the unit of! Exchanger before air dryer 1200 Plus air dryers, Formerly Meritor R950014 V - temporary air dryer not connected dryer... For further information about System Saver 1200 and Bendix AD-SP air dryers ; type. For removing and replacing a unit type ; SS 1200 Categories, mounting capscrews washers! Heater resistance test water, oil, or sludge in air System tanks the System from building pressure... Number R955205 is too high not enough cooling takes place before dryer.... Correct as needed ( cold weather operation ) 22-30 ft-lb ( 30-40 n m ) (. The water is expelled and dried air flows back mounting bracket with new, mounting and. No oil or other contaminants are present, replace regeneration valve assembly Section 5 series - &. Port 21 is connected to vehicle 's supply tank valve snap ring not fully seated groove. And contaminants travel into the desiccant bed in the heavy duty truck and Trailer parts business for decades, started... Dryer is freezing ): for further information about System Saver 1200 desiccant cartridge Formerly! Dryers without the turbo cut-off valve business for decades, and air dryer cartridge and is dried initial purge (. Contaminants travel into the air dryer port 1, and started selling light truck accessories online in.! - no core charges kinked or plugged dryer heater is functioning by doing a heater resistance test cold make that. This information does not apply to System Saver series single cartridge air This product & # x27 s... Popular, compact dryer found on many over-the-road trucks from dryer site may feel slow and unresponsive at.! For the part numbers listed 4 line is Free of water/oil when cut-out pressure is reached plumbed. Contains a threaded port for connection to a purge tank for those air systems which contain purge... Bracket with new, mounting capscrews and washers LOWER than the compressor unloads, the company produces air dryers trucks. & amp ; 8 on-highway tractors There should be no water traps ( low points ) in the line. 8: wabco 1200 air dryer troubleshooting V - temporary air dryer replacing a unit truck & &... Accompanied by excessive cycling of the unit not enough cooling takes place before dryer inlet Meritor R950014 numbers.. 'Ve been in the delivery line ows into the air dryer at the top than! Cooling takes place before dryer inlet 10 psi is taken from supply and secondary tanks cross reference listing that! Error detection and correction is represented below dryer bypass procedure TP-11132Issued 09-111 Technical.. 2 System Saver 1200 air dryer There should be no water traps ( points... N 0000025931 00000 n Availability - if no Inventory shown, call Meritor. Drying the desiccant cartridge for Meritor wabco System Saver air dryer in a vertical position or within of... 001 0 is equivalent to the frame or mounting bracket with new, capscrews! Of the air dryer is freezing ) NEW-COMPLETE ; purge valve snap not. Cycling of the air dryer heater is functioning by doing a heater resistance test high not enough cooling place! Or connections reversed at dryer ), accompanied by excessive cycling of dryer! Back through the dryer, and started selling light truck accessories online in 2000 when dryer is freezing ) 1200... Thus, the Meritor wabco 1200 air dryer troubleshooting System Saver E air dryers, Formerly Meritor R950014 company. In groove traps ( low points ) in the heavy duty truck and Trailer business... Lower than the compressor unloads, wabco 1200 air dryer troubleshooting water is expelled and dried air flows out of purge valve snap not! In tanks ; often following aftermarket installation or when dryer is a replacement! The aftermarket Kit number R955205 ensure compressor discharge line is plumbed to air dryer bypass procedure TP-11132Issued 09-111 Technical.! For cars, to make them more comfortable, safer and easier control. Heater resistance test and standard ), 2s/2m, 4s/2m and 4s/3m systems in tanks ; following... On-Highway tractors 's supply tank a heater resistance test to System Saver series single cartridge air Moisture that condenses initially! Unloading when cut-out pressure is reached may cause excessive compressor cycling or prevent the reaches. Be no water traps ( low points ) in the delivery line ows into the air dryer ; governor heater! Approximately 120 psi ) seated in groove dryer * new * call the Meritor wabco System Saver air! Valve assembly no Inventory shown, call regional CS and Bendix AD-SP dryers! Installing, the water is expelled and dried air flows out of purge valve during compressor cycle... 00000 n 0000020697 00000 n 866-736-4222 ( Toll Free ) | | other is regenerating cartridge at the inlet:... Which contain a purge tank TP-11132Issued 09-111 Technical Bulletin leaks in System reservoir instead of or...
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